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Is 8"x12" small engough? http://www.scoutstuff.org/pack-desk-flag-8-inch-x-12-inch.html
Also a pack of 12 4"x6" http://www.scoutstuff.org/pack-desk-flag-4-inch-x-6-inch-package-of-12.html, you can get a single one with a US flag cheaper thought http://www.scoutstuff.org/flag-desk-set.html
Will scoutstuff customize the little ones with Pack name/number?
I have a friend who has a direct to garment printing business. He can print any image onto a T-Shirt with dye in a special printer. I'll bet he could print a small flag if he had the image, no problem. I have no idea what it would cost though.